Predicts leakage of valuable raw materials
in granulation and granulation facilities!
Dust Monitor Case Study

Fluidized bed granulation drying equipment is used to produce granular pharmaceuticals. Raw powder and binding liquid are blown into the equipment and dried with hot air to form granules, which are then collected using a dust collector or cyclone.

On-site issues

At a plant, granular products that should have been collected by a dust collector were occasionally leaking, and it was necessary to take measures to prevent leakage of valuable raw materials.

Sudden leakage from dust collector

is an issue

Dust Monitor is the
solution!

Notification of
Invisible leaks

This is where we propose our Dust Monitor.
The Dust Monitor continuously monitors dust leaking from dust collectors with a high sensitivity of 0.1 mg/m3 for 24 hours a day.
Only three settings are required for adjustment: range, integration time, and alarm time. Compared to optical dust monitors, it can be installed and maintained at a lower cost in terms of both initial and running costs.
It is easy to maintain, too.


Continuous monitoring
to"visualize"
initial leakage from dust collector

Continuous monitoring allows dust leakage due to initial deterioration or damage of filter to be recorded as a trend.

Effects after introduction

Dust Monitor

Dust Monitor is a dust indicator (dust concentration meter) specialized for monitoring dust emissions from dust collectors.
It detects beginning of dust leakage, leading to not only predictive maintenance (predictive maintenance) but also labor and cost savings.

 

ダストモニタ

Related articles

Cathode material cost saving in secondary battery manufacturing

2024-05-09 06:00

Raw material loss reduction in secondary battery cathode materials manufacturing process by predictive maintenance with dust collector performance monitoring.

Wiring cost is reduced to 1/2 by wireless

2023-07-19 09:59

Various sensors and devices are used in factories to automate equipment and for safety measures. However, wiring work tends to cost more than sensors. Here, we introduce the cost advantages of wireless wiring using dust monitors as an example.

Reduction of dust collector running cost

2023-07-19 09:54

Even with the installation of dust collectors and periodic filter changes, dust may suddenly leak out. Periodic replacement also increases running costs. The solution is to monitor 24 hours a day with a powder measuring Instrument.

Please feel free to ask us if you have any questions
or you want our support. ⇩⇩⇩

Please feel free to contact us if you have any inquiries.
Click here to download documents.