Matsushima Measure Tech
Dust Collector Running Cost Reduction
Problems at the site
At a certain factory, during the process of collecting metal powder, the dust concentration was periodically monitored by isokinetic measurement analysis. Despite this, there were many leaks. Each time, they had to shut down operations and clean the dirty worksite .
Furthermore, because location of the leak inside the dust collector could not be identified, all filters (filter cloths) were replaced .
Due to this situation, they were worried that they wanted to improve the working environment as much as possible and reduce the need for unnecessary filter replacements.
Furthermore, because location of the leak inside the dust collector could not be identified, all filters (filter cloths) were replaced .
Due to this situation, they were worried that they wanted to improve the working environment as much as possible and reduce the need for unnecessary filter replacements.
1. Worries difficult to know when dust will leak out
2. Want to use up all filters bags
Triboelectric Dust Monitor solves them!
Triboelectric Dust Monitor provides realtime continuous monitoring for dust concentration and detect dust leakage immediately when it happens.
It detects even small amount of dust leaking out from small crack of filter bag and it's possble to identify damaged filter bags where the signal of Dust Monitor and backwash pulse timing is synchronized.
Finally, it is possible to realize running cost because those filter bag can be used at the end of lifetime as predictive maintenance.
It is possible to observe dust leakage trend by recoding concentration signal output (DC4-20mA) from Dust Monitor.
* Above trend chart is dust concentration signal when backwash pulse is applied.
Featured Functions
24H continuous monitoring
Continuous measurement (0.1-1000mg/cbm) in place of human observation. Alart output before regulated value. Running cost reductoin possible as filter bags can be used until the end of lifetime.
Approximation vaule to absolute measurement
Dust concentration compensation (approximation) function mode available. Aproximated value compensated by input factor can be output. (Compensation factor adjustable from 0.1 to 2.0)
Complied with JIS standard
Matsushima Measure Tech Triboelectric Dust Monitor is automatic measurement instrument complied with JIS standard (JISB7996). Correction coefficient is quite high (0.969) and almost replaceable with isokinetic measurement system.
Benefits
Labor saving
It replaces a human and continuously monitors 24 hours a day. It is possible to reduce maintenance work such as cleaning work for dust leakage, etc. because it will tell you before dust leaks.
Use filter bags up to the end of lifetime
It can detect minute leaks when filter begins to break, so valuable raw materials are not leaked. (0.1mg/cbm or over)
Running cost reduction
Inside of dust collector is divided into multiple rows and backwashed in row order. Leakage during backwashing appears as a trend for each row, so there is no waste by replacing only the filters in rows with a large amount of leakage.
Please feel free to ask us if you have any questions
or you want our support. ⇩⇩⇩
Please feel free to contact us if you have any inquiries.
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